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Our experienced toolmakers and machinists at Woolf Aircraft Products, Inc. are capable of making precision dies and fixtures that produce parts and assemblies to exact customer specifications. The tooling department produces multiple varieties of bending, assembly, and inspection fixtures as well as forming dies. With an inventory of hundreds of bend radius dies, custom shaped tubes can often be bent with no custom tooling required. By combining our extensive list of standard tooling with custom clamps and assembly fixtures, customers receive parts to their exact specifications with a minimal tooling investment.

We specialize in the design and fabrication of custom clamps used to produce close tangent bends in tubing. The ability to produce close tangent bends allows us to fabricate intricate geometries for a variety of different assemblies from engine components to intake manifolds. Tooling is produced on CNC machining centers and verified using advanced CMM equipment to ensure all dimensions and tolerances required to produce a precision part are met.

To economically produce low to medium volume weldments, a modular fixturing table is utilized. Using a modular set-up allows us to produce a range of parts without creating expensive dedicated tooling for each individual part. For higher volume weldments, dedicated tooling ensures precision and repeatability throughout the life of the part. Regardless of volume, our tooling department can create a custom solution for any application. For more information about our custom tooling capability, see the table below, or contact us directly.
Unit of Measure

Custom Tooling Capabilities

Tooling Types

N/A Assembly Fixtures Bend Fixtures Blanking Dies Close Tangent Clamps Draw Dies Forming Dies Layout & Inspection Fixtures

Equipment

N/A CMM Equipment CNC Machining Centers Toolmakers Microscope

Tooling Materials

N/A Aluminum Stainless Steel Tool Steel

Materials (Part Materials)

N/A Alloy 40 (21Cr-6Ni-9Mn Stainless Steel) Aluminum Brass Copper Copper-Nickel Hastelloy Inconel Stainless Steel Steel Titanium

Additional Services

N/A Bending Boring Brazing CNC Machining End Forming Grinding Machining Mechanical Assembly Milling Outside Processing Part Marking Shearing T-Drill Pullout Welding

Testing & Inspection

N/A CMM
Laser Micrometer
Air Gauging
Borescope Inspection
ASTM E1417 Type 1 - Method A (Liquid Penetrant)
Hydrostatic Pressure Testing Up to 10000 lbs.
Leak Testing
  • Air Under Water
  • Nitrogen Under Water

Production Volume

N/A High Volume Low Volume Prototype

Lead Time

N/A Quoted on a Job-by-Job Basis

Additional Information

Industry Focus

N/A Aerospace Automotive Aviation Marine Medical Military Transportation

Industry Standards

N/A AMS AS9100C ASTM ISO 9001:2008 Mil-Spec